General technical problems of Auto winding machines
Auto winding machines can winder coils of various specifications, but the most common are toroidal coils and directional coils. When setting, there are some differences in how different coils are wound. In order to bring the product wiring closer look good, it is necessary to set the parameters correctly and adjust the winding tension and wiring form. At the same time, self-winding machines can encounter various problems while driving, but the most common phenomena are mainly as follows.
1. The copper wire is not wound neatly. In this case, you need to analyze whether the problem occurred during normal processing or after replacing and debugging the product. In the former case, it's mostly due to a hardware problem, and in the latter case, it's usually a setup problem. Hardware problems can be due to loose fixtures, loose wiring mechanism fixing screws, and poor wiring mechanism lubrication environment. This causes the stepper motor to operate under load, causing wiring failures.
2. The position of the spindle stop is not accurate enough. This is also a common situation with self-winding machines. This situation is mainly due to braking problems. Brake pads are loose or worn. It also has something to do with the brake time setting. If the setting time is insufficient, the spindle will not be positioned correctly. To resolve this issue, you will need to replace the brake pads or readjust the braking time.
3. If the winding machine does not work properly due to coil inaccuracies, or deviations in the number of winding machines, mainly due to sensor or controller problems, the winding machine manufacturer will need to repair.
4. There is a strange noise while the self-winding machine is operating. The difference in sound is used to determine if the winder is normal. Of course, this requires expert judgment.
While the Auto winding machines is in operation, the limbs cannot approach the rotating part after the winder is started. If adjustments are needed, the device must first stop working. Once the adjustment is complete, make sure it is safe. Reboot. In addition, operators should not wear gloves, use sleeves, or tie long hair. If the winder makes a strange noise, stop the operation immediately and request a professional repair.
